How to repair a broken high-pressure oil pump
The high-pressure oil pump is a core component in the automobile's fuel system. Once it fails, it may cause the engine to lack power, have difficulty starting, or even fail to run. This article will combine the hot topics and hot content on the Internet in the past 10 days to provide you with repair methods for high-pressure oil pump failures, and attach structured data for reference.
1. Common fault symptoms of high-pressure oil pumps

High-pressure oil pump failure usually presents with the following symptoms:
| Symptoms | Possible reasons |
|---|---|
| Engine power is insufficient | Insufficient oil supply pressure of oil pump |
| Difficulty starting | The oil pump cannot build up enough oil pressure |
| Abnormal engine noise | Mechanical wear inside the oil pump |
| Fuel consumption suddenly increases | Oil pump seal leaking |
2. High-pressure oil pump fault diagnosis steps
1.Check fuel pressure: Use a fuel pressure gauge to measure the fuel pump output pressure. The normal value is usually between 300-600psi.
2.Auscultate the sound of oil pump operation: When the key is in the ON position (the engine is not started), the hum of the oil pump should be heard.
3.Check power supply and fuses: Confirm that the oil pump power supply circuit is normal.
| Test items | normal value | Exception handling |
|---|---|---|
| Supply voltage | 12V (ignition switch ON) | Check wiring and relays |
| Working current | 5-10A | Excessive size indicates an internal short circuit. |
3. High-pressure oil pump maintenance methods
1.Replace oil pump assembly: For most modern vehicles, it is recommended to directly replace the high-pressure oil pump assembly.
2.Replace seals: If only the seal is leaking, the sealing ring can be replaced separately.
3.Clean oil pump: For malfunctions caused by impurities, try disassembling and cleaning.
| Repair method | Applicable situations | Things to note |
|---|---|---|
| Assembly replacement | Internal mechanical damage | Require professional tools |
| Seal replacement | Seals leaks only | Use original accessories |
4. Maintenance precautions
1.Safety first: Before repairing the fuel system, the fuel pressure must be released and kept away from open flames.
2.Use original accessories: High-pressure oil pumps have high precision requirements, and inferior parts may cause more serious failures.
3.Professional maintenance: If you do not have enough experience, it is recommended to leave it to a professional technician.
5. High-pressure oil pump maintenance recommendations
1. Replace the fuel filter regularly to prevent impurities from damaging the fuel pump.
2. Keep the oil level in the fuel tank above 1/4 to avoid overheating of the oil pump.
3. Use fuel that meets the standards and avoid adding low-quality gasoline.
| Maintenance items | cycle | function |
|---|---|---|
| Replace fuel filter | 20,000-30,000 kilometers | filter impurities |
| Fuel system cleaning | 40,000-50,000 kilometers | Remove carbon deposits |
6. High-pressure oil pump maintenance cost reference
| Maintenance items | Material fee | Labor time fee |
|---|---|---|
| High pressure oil pump assembly replacement | 800-3000 yuan | 300-800 yuan |
| Seal replacement | 100-300 yuan | 200-400 yuan |
Through the above structured data and repair guide, you can have a more comprehensive understanding of high-pressure oil pump failure. If you encounter complex problems, it is recommended to contact professional maintenance personnel in time to avoid causing greater losses.
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